Recycling Concrete Crushing Plant 30TPH-200TPH Stone Crusher Plant

30TPH-200TPH Concrete recycling crushing plant

1.Product Introduction

The Concrete Recycling Crushing Plant is a specialized equipment system designed to process waste concrete. It transforms concrete debris from building demolition into recycled aggregates, enabling effective resource circularity. This system is extensively applied in urban renewal, renovation projects, and the production of green building materials.

2. Production Applications

The application of a Concrete Recycling Crushing Plant primarily focuses on the resource utilization of construction waste and the field of sustainable construction. By transforming waste concrete into recycled aggregates, it achieves a win-win outcome for both environmental protection and economic profitability.

3.Our Solutions

1. Stationary Recycling Solution

Ideal for large-scale construction waste processing centers or long-term recycled building material plants.

• Key Features: Fixed equipment installation with high output (up to several hundred TPH) and high automation. Designed for centralized large-scale processing.

• Process Flow: 1. Waste concrete is transported to the site. 2. A Pre-treatment System (magnetic separators, trommel screens) removes impurities like rebar and wood chips. 3. Material enters the Jaw Crusher (Primary) → Impact Crusher (Secondary) → Multi-layer Vibrating Screen (Grading). 4. Recycled aggregates are stored by size; some may be processed by a Sand Washer for premium use.

• Advantages: Stable operation, low energy consumption, and easy maintenance. Perfect for integration with concrete batching or brick-making plants.

• Applications: City-level resource recovery projects, industrial park environmental facilities.

2. Mobile On-site Crushing Solution

Integrates crushing, screening, and conveying equipment onto a track or tire-mounted chassis for "mobile operations."

• Types:Tire-mounted Mobile Station: High mobility and low relocation costs; ideal for multi-site urban operations.

• Crawler/Tracked Mobile Station: Superior off-road performance for complex terrains, featuring an independent power system.

• Representative Equipment: * Double Toothed Roller Crusher (Integrated): Capacity of 150–200 TPH; handles feed sizes up to 900mm with adjustable output.

• Mobile Impact Crushing Station: Capacity ranging from 100–700 TPH; suitable for medium-to-high hardness materials like concrete and masonry.

• Advantages: No civil engineering required; ready to use immediately. Reduces transportation costs by enabling "Crush on-site, Reuse on-site."

• Applications: Urban renewal, bridge demolition, and dispersed temporary construction sites.

4. Relevant Cases

Option 1: 50 TPH Limestone Aggregate Production Line (Soft Rock)

• Feeding: ZSW-420×110 (Vibrating Feeder)

• Primary Crushing: PE600×900 Jaw Crusher

• Secondary Crushing: PF1214 Impact Crusher

• Screening: 2YK1848 Triple-deck Vibrating Screen

• Conveying: B650×20m Belt Conveyors (3 units)

• Key Features: Estimated investment of $115,000–$145,000 (approx. 800k–1M RMB). It delivers excellent particle shape (cubical) and is ideally suited for small-to-medium concrete batching plants.

Option 2: 80 TPH Granite Aggregate Production Line (Hard Rock)

• Feeding: GZD600×2000 (Vibrating Feeder)

• Primary Crushing: PE750×1060 Jaw Crusher

• Secondary Crushing: HPT200 Multi-cylinder Hydraulic Cone Crusher

• Screening: 3YK2460 Four-deck Circular Vibrating Screen

• Conveying: B800×25m Belt Conveyors (4 units)

• Optional Upgrades: Dust suppression system and enclosed workshop housing.

• Key Features: High wear resistance and exceptionally stable operation. Specifically designed to meet the quality requirements for high-grade concrete aggregates.