Modular High Rate Thickener 1000TPD For Fast On Site Installation

Modular high-rate thickener for fast on-site installation

1.Product Introduction High Efficiency Thickener

Designed specifically for mining, metallurgy, and environmental protection scenarios, this modular thickening equipment utilizes a split-structure design and rapid-connection technology to achieve high-efficiency on-site assembly and "plug-and-play" functionality. The core modules include an intelligent dosing unit, an inclined sedimentation plate assembly, and an automated sludge discharge system. It supports rapid concentration and solid-liquid separation of tailings slurry, perfectly adapting to the dry-stacking process requirements of gold and iron mines.

2.Application High Efficiency Thickener

• Mine Beneficiation: Concentration and dewatering pretreatment for gold and iron tailings to enhance the efficiency of downstream filter presses.

• Resource Recovery: Reprocessing of gold concentrates to improve metal recovery rates.

• Environmental Engineering: Construction of water reclamation systems for tailings facilities and industrial wastewater Zero Liquid Discharge (ZLD).

• Emergency Response: Rapid deployment for the treatment of sudden tailings leakage, mitigating environmental risks.

3.Working Principle High Efficiency Thickener

• Modular Design: The equipment consists of pre-assembled modules that are quickly installed via bolt connections and standardized piping interfaces.

• Flocculated Sedimentation: An intelligent dosing system precisely injects flocculants to promote the aggregation of fine particles, while the inclined plate (lamella) structure shortens the settling path.

• Automated Sludge Discharge: A rotating rake assembly pushes the high-density underflow (>60% solids) toward the central discharge outlet. The clarified overflow is then collected for reuse.

4.Advantages High Efficiency Thickener

• Rapid Installation: The modular structure supports quick on-site assembly, shortening the installation cycle by over 50%.

• Efficiency & Energy Savings: Dramatically increases underflow density and reduces unit energy consumption, significantly lowering the processing load on filter presses.

• Intelligent Regulation: The automated dosing system monitors concentration and flow rates in real-time to optimize chemical consumption.

• Operational Stability: Features an anti-clogging discharge design to ensure reliable continuous operation with a minimal failure rate.

• Environmental Compliance: Exceptional water recovery rates meet "Green Mine" standards and effectively reduce environmental discharge risks.

5.Technical Specifications

6.Our Solutions